A pipe round maker with a reamer is a tool used when installing PEX-AL-PEX pipe to restore roundness to any sections of tubing that may have lost their shape during bending or handling. Here is a 592-word explanation of what it is and how it is used:
PEX-AL-PEX pipe consists of an aluminum core pipe laminated between inner and outer PEX plastic layers. The aluminum provides excellent heat conductivity and flow rate, but it can be prone to flattening if overbend or crushed. Even subtle losses of roundness degrade flow capacity. Therefore a pipe round maker tool with integrated reamer cleanly restores full internal diameter.
As PEX-AL-PEX tubes route underfloor to deliver optimized heating layouts, some gradual bends are necessary navigate corners or avoid obstacles. While a large radius bender gently forms these curves, slight ovalization of the circular aluminum core can occur on longer bend runs or repetitive angles.
Additionally, accidental impacts against framing while feeding out tubes or stepping on exposed pipes before concrete encasement can dent walls inward. Without roundness, valves or balancing devices fail to function properly once flow is introduced due to turbulence in narrowed channels.
The round maker device is a tapered conical forming tool on handles used to internally support and outwardly size compromised pipe segments back to original dimensions. Pushing the tool steadily through each end while twisting restores smooth contours and aluminum core roundness capable of balanced hydronic feed flows.
Additionally, a reamer element on the cone's exterior simultaneously machines away any inward dents or deformities on the outer PEX walls as it progresses through the tube interior. The fluted reamer ensures the complete outer diameter gets shaved perfectly round again also by scraping down high spots as it rotates.
In just seconds, this combined inner round making and outer reaming action restores dinged, crushed or ovalized PEX-AL-PEX pipe back to original as-new specs in both the critical aluminum heating core as well as the protective PEX outer barrier. Refinished tubing ends carry factory certification for required pressure testing before encasement.
While installers take reasonable precautions to prevent pipe damage, some impact indentations or handling flattening is almost unavoidable across hundreds of feet of underfloor tubing. Being able to reliably reshape any deformed sections with the round maker tool allows contractors to guarantee the floor heating network integrity once poured and eliminates failure risks later when activated.
Careful tubing inspections followed by round maker restoration ensures robust flow capacity and eliminates turbulence through balanced diameter feeds to all circuits. Valves also function predictably again post shaping. Investing a few minutes upfront to re-round compromised tubes adds lifetime performance assurance and prevents costly concrete repairs.
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